What is the application of CNC winding machine? What are the different types of winding machines?

What is the application of CNC Winding Machine? What are the different types of winding machines?

       Due to the different functional requirements of various coil products, the types of winding machines are also diversified. At present, there are automatic winding machines, semi-automatic winding machines, ring winding machines, servo precision winding machines, etc. Transformer winding machine and other models. The automatic winding machine is a new type of machine that has been developed in recent years. In order to meet the requirements of high efficiency and high output, the fully automatic models generally adopt multi-head linkage design. Most domestic manufacturers refer to Taiwan and other places. The design of the imported model adopts the programmable controller as the control core of the equipment, and cooperates with the robot, the pneumatic control component and the execution accessory to complete the functions of automatic cable arranging, automatic tangling, automatic thread trimming, automatic loading and unloading of the skeleton, etc. The production efficiency of the type is extremely high, which greatly reduces the dependence on labor. An operator can look after several such equipment at the same time, and the production quality is relatively stable, which is very suitable for processing occasions with high production requirements. However, this type of machine integrates many new technologies such as numerical control, pneumatics and light control, so the price is as low as tens of thousands of yuan and more than 100,000 yuan. The price also makes many users sigh, and because of functional requirements The parts of the equipment use a large number of non-standard parts and custom parts, so the maintenance process will be complicated and the cycle will be long in the event of a fault. Its advanced nature and high output still attract customers.

       Semi-automatic winding machine is the most widely used model, also known as CNC automatic winding machine. It can automatically wire, and different mechanical structures can complete different winding requirements. It is efficient, easy to maintain, cost-effective, etc. Advantages, domestic manufacturers generally use CNC controllers, and some manufacturers use self-developed controllers as the control core. CNC models are already a very mature model, and many manufacturers have made innovations in functions and uses. Upgrade, the series of products used has been continuously extended, as the most widely used model on the market, the price of this model is much lower than the price of tens of thousands of automatic winding maneuvers, depending on the application. The price of thousands to tens of thousands, the shortcoming of this model is that one must be equipped with an operator. At present, the application of this model can be seen in some occasions such as ballast and induction coil production. The ring winding machine is a special special type. It is usually a side slip type and belt type. It is a special type of winding loop coil. There is no big technical change from the appearance of the model. At present, the main part of the head is mainly It is mainly imported, and the more common ones are American Goman and other brands. The imported machine head has many advantages compared with the domestic machine head. The materials are generally fine with special alloy wear resistance, and the machine head can bear long. Time processing requirements, some heads use a split structure design to make the upper and lower storage ring changes more convenient and faster. The winding machine is generally a desktop mechanism. The equipment is mainly based on mechanical structure. The price is mainly divided into two types: imported machine head and domestic machine head.

       The servo precision winding machine is the product of today's high-tech combination and the most advanced and most powerful model. The high-end model can fully simulate the human hand's cable action. The spindle and cable are both high-precision servo motors. The control system adopts The PLC system with extremely high computing power has functions such as automatic calculation, automatic discrimination, error correction, etc. Due to the closed-loop control, the device can automatically correct when the cable is out of step, etc. The high-resolution servo motor can guarantee The stability of the equipment operation at high and low speeds, the accessory device of this model is also relatively advanced, such as auxiliary unloading device, active tension take-up frame, electromagnetic automatic adjusting tension device, etc., due to the use of a large number of high-tech, Therefore, the price is much higher than the CNC automatic winding machine, and it is generally used in the case where there are specific requirements for the coil parameters.

       Transformer Winding Machine is a relatively common type of machine. The structure is divided into horizontal and vertical. We generally use horizontal winding machine as a special equipment for winding transformer coil. Traditional transformer winding machine Compared with the single model of manual cable shaping, modern models already have automatic cable series. The transformer is a large electrical component, so the structure of the winding machine is relatively large, and the weight is also several hundred according to the level of the winding machine. From kilograms to several thousand kilograms, due to the continuous application of modern technology on the transformer winding machine, the new model has become more powerful. The appearance of the flexible pre-compacting device replaces the cumbersome process of traditional manual tapping and shaping, making the transformer The winding process has become easier.