Toroidal Transformer Winding Exclusive Technology - Juke Share
Compared with the E-shaped transformer, the toroidal transformer has the advantages of small magnetic leakage, high efficiency, low acoustic noise, light weight, small size, and flexibility in shape design. The most prominent one is light weight (about Can achieve 50 to 70% of the E shape). However, its weakness should not be ignored: it has the inrush current that the E-shaped transformer has basically no (the danger of forming the power supply grid), the installation is not as convenient as the E-shape, the line is exposed outside, the accidental drop is easy to damage and the cost is slightly higher. . Here is Juke Xiaobian to share the exclusive technology of toroidal transformer winding:
1. The winding process of the toroidal transformer wire package and the winding process of the key winding toroidal transformer wire package. There are two winding methods of semi-automatic winding machine and automatic winding machine on the production line. The semi-automatic winding machine can generally be operated by two people, and the enameled wire is wound around the annular core which has been insulated and wrapped. In order to make the windings tidy, there is also a plastic film that is pressed with a weaving groove in advance and then wound on the core. The advantage of the semi-automatic winding machine is that the artificial energy can actively adapt to the enameled wire with different wire diameters. The disadvantage is that the wire package is loose and slightly larger. The working process of the ring winding machine is as follows: The winding machine has a reserving wheel (also called a loop bobbin) with a split pin, and the coring pin is removed to insert the core from the opening and the center of the inner core of the core is aligned with the storage line. On the wheel circumference, close the split pin to store the wire in the proper amount, and then use the stored wire to wind the core. While the reeling wheel runs the winding, the transmission mechanism drives the iron core to rotate slowly, so that the enameled wire is evenly wound around the iron core. During the storage and winding process, the reeling wheel always runs through the inner ring of the core at high speed. When the winding is completed, the remaining line on the reeling wheel is removed, and the opening pin is opened to take out the core, that is, the winding of the coil is completed. Because of the different limitations of the size of the reel wheel slot, etc., the wire diameter of the enameled wire that can be wound by a winding machine is often specified as a certain range. For example, Longxin Electronics' ring winding machine has a minimum diameter of 0.4mm and a maximum of 10mm. Generally, for an isolating transformer with a step-down output, the secondary of the machine winding is often formed in a multi-strand winding manner, which can make up for the discomfort of the winding machine against the wire diameter due to the disparity of the primary and secondary wires. When the automatic winding machine is wound, the tightness of the wound wire package and the density of the wire can be adjusted on the winding machine.
2. Insulation layer is wrapped with iron core insulation—the inner and outer sides are surrounded by a strip of insulating paper with a core height, and the end surfaces are padded with an annular insulating paper of the same shape but slightly larger than the end surface, which is required to be properly overlapped with the strip paper. Then, use a narrow strip of insulation tape to wrap the entire loop from beginning to end. The materials used for the above-mentioned dressing and the thickness of the materials vary depending on the insulation grade of the different products. Insulation between primary and secondary - the method of dressing is the same as the insulation of the core, the difference is that the insulation requirements are higher, and the number of layers or thickness of the material is increased. For a 220V-powered isolation transformer, the insulation of the primary and secondary windings should be no less than three independent layers.
The above is the exclusive technology of the toroidal transformer winding-Juke industry. If you need to buy or customize the toroidal transformer winding machine, please contact our company and contact our business staff for purchase or customization, thank you.
I am Dongguan Juke Industrial Development Co., Ltd., our company is a transformer automation production equipment supplier.
The following are the company introduction of our company and some transformer automatic production equipment supplied by our company. If you need to purchase or customize the transformer automatic production equipment, please contact our company and contact our business staff for purchase or customization, thank you.
Dongguan Juke Industrial Development Co., Ltd. is a professional automation workshop production line solution provider for high frequency transformer peripheral equipment.
Juke Industry is dominated by Taiwanese technology, and all raw materials are selected and processed in strict accordance with Taiwan Standard Huai, and with the excellent technology and professional services to create maximum value for customers, and determined to become the world's high-frequency transformer automation equipment program The leading brand.
Juke Industry adheres to European standards, and its product series include: transformer inserting machine, ei type transformer inserting machine, transformer EI inserting machine, transformer core inserting machine, transformer automatic casing machine,Insulation casing automatic through machine， transformer core assembly machine, transformer Magnetic core assembly rubberizing machine, (automatic magnetic core assembly + wrapping tape + test + wobble plate), transformer winding machine, transformer automatic coil winding machine, CNC automatic winding machine, CNC coil winding machine, single axis CNC Winding machine, single-axis coil winding machine, single-axis winding machine, double-axis winding machine, 6/8/16/12-axis automatic winding machine, 6/8/16/12-axis automatic transformer winding Machine, Coil Spindle Winding Machine，Single Spindle Winding Machine，Transformer Core Automatic Winding Machine，automatic winding + tape machine, (USB charger automatic film machine), automatic rubberizing machine, semi-automatic tape machine, transformer double pressing automatic rubberizing machine, magnetic ring inductance double pressing automatic rubberizing machine ,Vacuum pressure impregnation electric motor equipment， vacuum pressure impregnation process for transformers，vacuum impregnation machine, (there are single and double cylinder differences: single cylinder automatic vacuum impregnation machine, double cylinder automatic vacuum impregnation machine), vacuum pressure impregnation (vpi)，transformer flip automatic soldering machine, double head soldering machine,Transformer Angular Soldering Machine， automatic soldering machine and semi-automatic soldering machine (also Called flip soldering machine),automatic taping machine，automatic coil taping machine，transformer core taping machine， transformer copper foil adhesive machine Automatic dispensing machine, desktop automatic dispensing machine, full vision COB dispensing machine, computer cutting wire stripping machine, magnetic ring inductance automatic foot machine, magnetic ring inductance pulling and shearing machine, automatic locking screw machine, double Y Axis coordinate automatic locking screw machine, transformer filling vacuum defoaming machine, automatic constant temperature oven, transformer comprehensive tester, infrared tunnel furnace, ultraviolet curing furnace, baking line，Transformer assembly production line，core automation production line and other high-frequency transformer peripheral automation equipment, products are widely used in high and low frequency Transformer, ballast and motor factory industry. In order to meet the needs of the market, in 2008, an branch of Yixiu District, Anqing City, Anhui Province, formed a group of professional and technical personnel to provide quality services to customers.
The following is our contact information. If you need to purchase or customize the products listed above, you need to buy or customize the transformer automatic production equipment, please contact our company, contact our business staff for purchase or customization, thank you.
Company Name: Dongguan Juke Industrial Development Co., Ltd.
Contact: Phone / WeChat: 18819603799
Manufacturer Tel: 0796-89870552
Company website: http://tc.huiyuecn.com
Address: Room 406, 4th Floor, Jupiter Industrial Park, Jufeng, No. 53 Shangnan Road, Shangjiao Community, Chang'an Town, Dongguan City
HUIYUECNautomation main product series: transformer magnetic core automaticwinding machine, automatic tape machine, automatic vacuum impregnationmachine, automatic flip soldering machine, and so on,Products are widely used in high and low frequency transformers, inductors, ballasts and motor manufacturers.Transformer manufacturers prefer a one-stop solution.