How to choose the PLC module of the automatic winding machine?

How to choose the PLC module of the automatic winding machine?

 The controller of the automatic winding machine PLC (Programmable Controller, PC) is also called the programmable logic controller (PLC). It is an electronic system for digital operation. It uses a memory that can be programmed. It stores instructions for performing operations such as logic operations, sequential operations, timing, counting, and arithmetic operations, and can control various types of mechanical or production processes through digital or analog inputs and outputs. The anti-interference ability is the total controller for processing the main input and output devices in the numerical control system, which is specially designed for application in harsh environments. PLC is a very advanced control technology in modern industrial automation control. It has become one of the three pillars of modern industry (PLC, CAD/CAM, ROBOT), and its application in various fields is more and more extensive, and its performance indicators are gradually improving. Then Juke Xiaobian introduces to you how to choose a better controller for the fully automatic winding machine PLC module.

 In the early stage of PLC control programming, firstly, the control system analysis should be carried out, select the PLC controller type used, assign the I/O port, realize the external circuit connection, etc., then design the logic flow chart of the program according to the mechanical control flow and write the program, program After the completion of the simulation debugging, to test the reliability and accuracy of the program, and make mistakes, and finally on-site online debugging, through the actual application to verify the degree of application of the program, and continue to improve. The following diagram depicts the basic steps in programming normally with a PLC.

 A) Pre-preparation work. Qualitative and quantitative analysis of the winding machine's process flow and control requirements, fully understand the mechanical and electrical characteristics of the various controlled equipment. If the control system is more complicated, it can be divided into multiple modules.

B) Program logic flow chart design. According to the technical requirements and control requirements of the winding machine, the logic flow chart of the PLC program is determined. If the control process is more complicated, and the sub-module design is carried out, the control flow design is performed separately for each module.

C) Write the program. According to the designed flow chart, the program should be written. In this process, the program should be simple, clear, accurate and reliable. Also pay attention to the necessary comments to improve the readability of the program.

D) Analog debugging. In the laboratory, the simulation debugging of the program is generally performed by first performing unit or sub-module to debug the program, and performing simulation debugging of the entire program when the unit and the module program are correct.

E) On-site commissioning. This is an important part of PLC programming. Transfer the program to the CPU chip of the PLC on the winding machine for debugging, which can find problems, correct errors, improve the program and improve the stability and correctness of the program.

F) Organize technical documentation. Organize PLC programs, logic flow charts, instructions for use, and help files to facilitate future updates, modifications, and extensions to the program at the customer's request.

The control idea of the control system is: under the power-on state, the PLC continuously executes the user program cyclically, according to the received command information, performs servo motor logic control, and collects the feedback status of each axis to the upper computer for display. In order to complete a specific task, the operator can quickly respond to the digital input module of the PLC by operating the corresponding button on the host computer interface or modifying the winding program, and the CPU module of the PLC will be The corresponding program will be started, and the signals of the cylinder magnetic transmission, photoelectric sensor, optical fiber sensor and the like are continuously refreshed, and the change of the external information is uniformly updated to the buffer of the PLC, and the CPU performs logical judgment according to the change of the information amount, and The operation command is updated to the digital output module and the analog output module to complete the start, stop, forward, and reverse of the motor.

At the same time, the upper computer should also exchange information with the PLC. On the one hand, the upper computer issues a command to the PLC, and the PLC executes the response program immediately after receiving the command; on the other hand, the upper computer reads the input, output and internal storage of the PLC. The various operating states of the winding machine are displayed on the computer for real-time monitoring and control. Output hold/clear settings can be made for each output; this minimizes wiring work. The communication of the winding machine control system is mainly the communication between the human machine interface and the PLC. Generally, a dedicated communication module is provided on the small PLC, and a system in which the PLC communicates with an external computer can be configured by using the RS422 or RS-232C communication interface on the PLC basic unit.

Click to understand: HY-R18 12-axis automatic winding machine (with plastic structure) video

I am Dongguan Juke Industrial Development Co., Ltd., our company is a transformer automation production equipment supplier.

The following are the company introduction of our company and some transformer automatic production equipment supplied by our company. If you need to purchase or customize the transformer automatic production equipment, please contact our company and contact us for purchase or customization. Thank you.

Dongguan Juke Industrial Development Co., Ltd. is a professional automation workshop production line solution provider for high frequency transformer peripheral equipment.

Juke Industry is dominated by Taiwanese technology, and all raw materials are selected and processed in strict accordance with Taiwan Standard Huai, and with the excellent technology and professional services to create maximum value for customers, and determined to become the world's high-frequency transformer automation equipment program The leading brand.
Juke Industry adheres to European standards, and its product series include: transformer inserting machine, ei type transformer inserting machine, transformer EI inserting machine, transformer core inserting machine, transformer automatic casing machine,Insulation casing automatic through machine， transformer core assembly machine, transformer Magnetic core assembly rubberizing machine, (automatic magnetic core assembly + wrapping tape + test + wobble plate), Transformer Winding Machine，transformer automatic winding machine, transformer coil automatic winding machine, CNC automatic winding machine, CNC coil winding machine, single axis CNC Winding Machine, Single Shaft Winding Machine, Single Shaft Winding Machine, Double Shaft Winding Machine, Multi-axis Winding Machine, 6/8/16/12 Axis Automatic Winding Machine, 6/8/16/ 12-axis automatic transformer winding machine, Coil Spindle Winding Machine，Single Spindle Winding Machine，automatic winding + tape machine, (USB charger automatic film wrapping machine),automatic taping machine，automatic coil taping machine，Transformer Automatic Taping Machine， transformer core taping machine，automatic rubberizing machine, semi-automatic tape machine, transformer double pressing automatic rubberizing machine, transformer magnetic ring Inductor double press automatic laminating machine, Vacuum pressure impregnation electric motor equipment，vacuum pressure impregnation process for transformers，vacuum pressure impregnation (vpi)，vacuum impregnation machine, (with single and double cylinder difference: automatic single cylinder vacuum impregnation machine, double cylinder automatic vacuum impregnation machine), transformer automatic flip soldering machine, transformer flip soldering machine, Double-head soldering machine, automatic soldering machine and semi-automatic welding Tin machine (also called flip soldering machine), Transformer Angular Soldering Machine，magnetic ring inductor pulling and forming machine, magnetic ring inductor automatic foot machine, automatic locking screw machine, double Y-axis coordinate automatic locking screw machine, automatic dispensing machine, desktop automatic Dispenser, full vision COB dispensing machine, transformer filling vacuum defoaming machine, transformer copper foil adhesive machine, computer cutting wire stripping machine, transformer comprehensive tester, automatic constant temperature oven, infrared tunnel furnace, ultraviolet curing oven, Baking line，Transformer assembly production line，core automation production line and other high-frequency transformer peripheral automation equipment, products are widely used in high and low frequency transformers, ballasts and motor manufacturers. In order to meet the needs of the market, in 2008, an branch of Yixiu District, Anqing City, Anhui Province, formed a group of professional and technical personnel to provide quality services to customers.

The following is the contact information of our company. If you need to purchase or customize the products listed above, you need to buy or customize the transformer automatic production equipment. You can contact our company and contact our business staff for purchase or customization. Thank you.
Company Name: Dongguan Juke Industrial Development Co., Ltd.
Contact: Phone / WeChat: 18819603799
                 QQ: 3407993243
                 Email:3407993243@qq.com
                 Manufacturer Tel: 0796-89870552
Company website: http://tc.huiyuecn.com
Address: Room 406, 4th Floor, Jupiter Industrial Park, Jufeng, No. 53 Shangnan Road, Shangjiao Community, Chang'an Town, Dongguan City