Winding machine manufacturers share horizontal transformer winding design

Winding machine manufacturers share horizontal transformer winding design

Juke received a very difficult point from the customer to reflect the horizontal transformer winding technology. Today, Juco Winding Machine Manufacturers share the design of the horizontal transformer winding for everyone. For details, please see below:

The horizontal automatic winding machine design is the first step in the design work and an important part of the product design. The design of the horizontal automatic winding machine determines the design level in general and plays a vital role in the advancement and creativity of the designed products. Therefore, on the basis of the analysis and technical digestion and absorption of the automatic transformer winding machine at home and abroad, the reasonable design of the whole machine is determined, including the composition and structure of the mechanical part, the control system of the electric part and the determination of the servo system. . The power transformer horizontal automatic winding machine system consists of three parts: control part, main machine and pay-off mechanism. The structure diagram of the automatic winding machine is shown in Figure 1. The system composition diagram is shown in Figure 2.

1, the host:

The main machine mainly realizes the rotary motion of the mold when winding, and is composed of a bed body, a headstock box, a wire arranging mechanism and a tailstock.

The spindle box includes a box body, a spindle drive system and a spindle drive system. The spindle drive system is composed of a frequency converter and a spindle motor. The spindle drive system includes a belt, a pulley, a spindle, a fixed support member, and a rotary encoder. The spindle drive system of the main box of the power transformer horizontal automatic winding machine is also equipped with a variable speed bearing; the outer ring of the variable speed bearing is fixed on the headstock, the inner ring is connected with the spindle motor through the shaft and the pulley, and the middle ring of the variable speed bearing passes through the pin The shaft is connected to the main shaft.

The automatic cable arranging mechanism mainly realizes the positioning of the wire 匝 axial direction when the coil is wound, and the precision of the wire arranging mechanism directly affects the performance and product quality of the entire winding machine; the wire arranging mechanism includes the locking mechanism, the rotating arm, the base, and the ball screw The linear guide rail is connected to the rotating arm through a locking mechanism, and the straightening wheel assembly and the wire wheel assembly are arranged on the rotating arm.

The tailstock is composed of a box body, a moving support member, a locking hand wheel, a moving support hand wheel, a tailstock moving hand wheel, a speed reduction mechanism, and a rack.

2. Control part:

The computer is equipped with a network connection card and industrial configuration software for remote management control; the main engine box is also equipped with an AC servo system and a programmable control system. The AC servo system is composed of a servo amplifier, an AC servo motor and a connecting cable; The programmable control system includes a programmable controller, a servo positioning controller, a DC power supply, a connection cable, a foot switch, and a position sensor.

3, the release mechanism:

The pay-off mechanism is mainly used for placing the wire reel, and provides a stable tension for the winding of the wire through the tension device, and has the corresponding functions of reversing and moving. The pay-off mechanism includes a magnetic powder brake, a motor, an electromagnetic clutch, and a variable speed bearing.

The layout of the power transformer horizontal automatic winding machine is shown in Figure 3.

The whole machine is divided into two parts: the main machine and the auxiliary machine, that is, the pay-off mechanism, and the servo motor drive of the auxiliary machine realizes the synchronization of the main machine and the auxiliary machine, thereby realizing the fully automatic cable. Compared with the same type of winding machine, the main shaft of the main machine has good neutrality, reasonable structure and uniform force, so as to ensure stable operation of the winding mold, and the quality of defects such as ellipse and looseness will not occur in the coil, ensuring the quality of the coil. . It solves the problem that due to the manual operation of the cable and the tension, it needs to be continuously tapped and shaped during the winding process, and the coiled axial direction and the axial dimension are inevitably large, so that the transformer core window size and the fuel tank size are The increase will eventually lead to an increase in the production of transformers, an increase in cost, and an increase in the weight and volume of the transformer. At the same time, it solves the problem that the strength of the wound coil is different due to the different force of each person when winding the coil, and the three-phase balance of the transformer is poor, which affects the quality of the transformer.

The above is the winding machine manufacturer to share the horizontal transformer winding design. If you need to buy or customize the winding machine, you can contact our company and contact our business staff to purchase or customize, thank you.

I am Dongguan Juke Industrial Development Co., Ltd., our company is a transformer automation production equipment supplier.

The following are the company introduction of our company and some transformer automatic production equipment supplied by our company. If you need to purchase or customize the transformer automatic production equipment, please contact our company and contact our business staff for purchase or customization, thank you.

Dongguan Juke Industrial Development Co., Ltd. is a professional automation workshop production line solution provider for high frequency transformer peripheral equipment.

Juke Industry is dominated by Taiwanese technology, and all raw materials are selected and processed in strict accordance with Taiwan Standard Huai, and with the excellent technology and professional services to create maximum value for customers, and determined to become the world's high-frequency transformer automation equipment program The leading brand.

Juke Industry adheres to European standards, and its product series include: transformer inserting machine, ei type transformer inserting machine, transformer EI inserting machine, transformer core inserting machine, transformer automatic casing machine,Insulation casing automatic through machine， transformer core assembly machine, ( Automatic core assembly + bag tape + test + wobble plate), transformer winding machine, transformer automatic winding machine, transformer automatic coil winding machine, CNC winding machine, CNC coil winding machine, Coil Spindle Winding Machine，Single Spindle Winding Machine，single axis CNC winding Machine, single-axis coil winding machine, single-axis winding machine, double-axis winding machine, 6/8/16/12-axis automatic winding machine, 6/8/16/12-axis automatic transformer winding machine, Fully automatic winding + tape machine, (USB charger automatic film wrapping machine), automatic rubberizing machine, semi-automatic tape machine, transformer core assembly rubberizing machine, transformer double pressing automatic rubberizing machine, transformer magnetic ring inductance Double press automatic laminating machine, Vacuum pressure impregnation electric motor equipment，vacuum pressure impregnation process for transformers，vacuum pressure impregnation (vpi)，vacuum impregnation machine, (with single and double cylinder difference: single cylinder automatic vacuum impregnation machine, double cylinder automatic vacuum impregnation machine), transformer soldering machine, Transformer Angular Soldering Machine，transformer flip soldering machine, double head solder Machine, automatic soldering machine and semi-automatic soldering machine (also Called flip soldering machine),Transformer Automatic Taping Machine，automatic taping machine，automatic coil taping machine，transformer core taping machine， automatic dispensing machine, desktop automatic dispensing machine, full visual COB dispensing machine, transformer integrated tester, computer cutting wire stripping machine, magnetic core inductor automatic footing machine, magnetic ring inductance pulling shear Forming machine, automatic locking screw machine, double Y-axis coordinate type automatic locking screw machine, transformer potting vacuum defoaming machine, transformer copper foil adhesive machine, automatic constant temperature oven, infrared tunnel furnace, ultraviolet curing oven, baking line, Transformer assembly production line，core automation production line，etc. High-frequency transformer peripheral automation equipment, products are widely used in high and low frequency transformers, ballasts and motor manufacturers. In order to meet the needs of the market, in 2008, an branch of Yixiu District, Anqing City, Anhui Province, formed a group of professional and technical personnel to provide quality services to customers.

The following is the contact information of our company. If you need to purchase or customize the products listed above, you need to buy or customize the transformer automatic production equipment. You can contact our company and contact our business staff for purchase or customization. Thank you.
Company Name: Dongguan Juke Industrial Development Co., Ltd.
Contact: Phone / WeChat: 18819603799
                  QQ: 3407993243
                  Email:3407993243@qq.com
                  Manufacturer Tel: 0796-89870552
Company website: http://tc.huiyuecn.com
Address: Room 406, 4th Floor, Jupiter Industrial Park, Jufeng, No. 53 Shangnan Road, Shangjiao Community, Chang'an Town, Dongguan City