Automatic casing machine troubleshooting

2019-06-22 10:53:03 HUIYUECN 0

Automatic casing machine troubleshooting

Automatic casing machine troubleshooting.jpg

Automatic casing machine troubleshooting.jpg

 Dongguan Juke Industrial HY-R20 automatic casing machine installs the casing mechanism on the existing CNC Winding Machine for production and comparison with the current production method. The mechanism will use the winding personnel to wrap the copper wire around the PIN foot and During this period of loading and unloading, the casing is fully cut to the specified length, and the copper wire head is automatically put into the casing for use. The copper wire is already threaded on the copper wire head when guiding the pulling of the copper wire. The hand is positioned while pulling the wire (this action takes less than 0.5S) and the sleeve can be used directly. The following Juke Xiaobian introduces the troubleshooting method of our HY-R20 automatic casing machine

Automatic casing machine troubleshooting

After the automatic casing machine is turned on, the operation steps are as follows:

Clearing material ------- inspection (waste in the double pressure block and clean it up) ----------running

An exception occurred during work:
Exit ------ clearing ------ check (as above) --- quit ----- run

Teflon casing failure
1. The feeding guide pin is too large, check and select the appropriate feeding guide pin
2. The pre-pressure gap of the double pressure block is too small or too large to check and adjust the pre-pressure gap (the Teflon sleeve cannot be pulled out from the side)
3. The double pressure block is closed and not flexible. Spray WD-40 anti-rust oil on the square shaft and clean it with a blow gun.

Automatic casing casing lineage failure
1. The wire guide pin is too large, check if the wire guide pin is reasonable, and replace it to reduce the size of one type of nozzle.
2. The wire guide pin is too small (the copper wire is barely passed) to increase one model.
3. The wire feed wheel is worn, the new wheel is replaced, and the tension of the L-curved arm is adjusted.
4. The Teflon sleeve cut is not round, replace the cutting blade
5. The distance between the wire guide pin and the double pressure block is too large (the distance between the two is 0.1mm, please confirm the distance with the feeler gauge given by our company)

Automatic casing machine other failure
1. Motor vibration does not run: Check the data line link or directly replace the control box.
2. Retract the wire from the inside of the nozzle: lengthen the length of the wire, wear the wire wheel, and replace the new wheel. Check if the wire feed action is slow. If it is slow, replace the solenoid valve that controls the wire feed line.
3. There is noise during the operation of the muffler, check the solenoid valve, replace the tangential cutter cylinder
4. Leakage in other places, check if the stainless steel joint is loose or replace the stainless steel joint

Automatic casing machine precautions
1. Select the appropriate sleeve guide and copper guide pin
2. When cleaning, be sure to check and clean the waste in the double pressure block and confirm that the double pressure block can be tightly closed before being pushed out.
3. Air pressure is greater than 5.5 kg
4. Adjust the suitable preload height of the double pressure block (adjust the different clamp height according to different Teflon sleeves)

More Dongguan Juke industrial product technical articles, please click: automatic casing machine


The above is the introduction of the automatic casing machine troubleshooting method. If you need to buy or customize the automatic casing machine, you need to buy or customize the transformer automatic production equipment. You can contact our company and contact our business staff for purchase or customization. Thank you.


I am Dongguan Juke Industrial Development Co., Ltd., our company is a transformer automation production equipment supplier.

The following is the introduction of our company and some automation equipment supplied by our company. If you need to purchase or customize these equipments, you need to purchase or customize the transformer automatic production equipment. You can contact our company and contact our business staff for purchase or customization. Thank you.

Dongguan Juke Industrial Development Co., Ltd. is a professional automation workshop production line solution provider for high frequency transformer peripheral equipment.

Juke Industry is dominated by Taiwanese technology, and all raw materials are selected and processed in strict accordance with Taiwan Standard Huai, and with the excellent technology and professional services to create maximum value for customers, and determined to become the world's high-frequency transformer automation equipment program The leading brand.
Juke Industry adheres to European standards. The product series include: transformer inserter, transformer EI inserter, ei type transformer automatic inserter, transformer core inserter, transformer automatic casing machine, automatic through insulation casing machine,transformer core assembly machine, Transformer core assembly rubberizing machine, (automatic core assembly + package tape + test + wobble plate), transformer winding machine, transformer automatic winding machine, Automatic Coil Winding Machine,transformer coil winding machine, CNC winding machine, CNC automatic winding Machine, CNC coil winding machine, CNC single-axis winding machine, single-axis coil automatic winding machine, single-axis winding machine, double-axis winding machine, multi-axis winding machine, 6/8/16/12 axis Automatic winding machine, 6/8/16/12 axis automatic transformer winding machine, Transformer Core Automatic Winding MachineCoil Spindle Winding MachineSingle Spindle Winding Machine,automatic winding + wrapping tape machine, (USB charger automatic film wrapping machine), automatic rubberizing machine, semi-automatic tape conveyor, transformer Double pressing automatic rubberizing machine, transformer magnetic ring inductance double pressing automatic rubberizing machine, vacuum impregnation machine, (with single and double cylinder difference: single cylinder automatic vacuum impregnation machine, double cylinder automatic vacuum impregnation machine), Vacuum pressure impregnation electric motor equipmentvacuum pressure impregnation process for transformersvacuum pressure impregnation (vpi),automatic Soldering machine and semi-automatic soldering machine (also called flip soldering machine) Turning soldering machine, transformer automatic flip soldering machine, double head soldering machine,Angular Soldering MachineTransformer Angular Soldering Machine, desktop automatic dispensing machine, full vision COB dispensing machine, magnetic ring inductance pulling and shearing machine, magnetic ring inductance automatic foot machine, automatic Lock screw machine, double Y-axis coordinate type automatic locking screw machine, transformer potting vacuum defoaming machine, transformer copper foil backing machine, computer cutting wire stripping machine, transformer comprehensive tester, automatic constant temperature oven, infrared tunnel furnace, ultraviolet High-frequency transformer peripheral automation equipment such as curing oven and baking line. The products are widely used in high and low frequency transformers, ballasts and motor factories. In order to meet the needs of the market, in 2008, an branch of Yixiu District, Anqing City, Anhui Province, formed a group of professional and technical personnel to provide quality services to customers.

The following is the contact information of our company. If you need to purchase or customize the above listed machinery and equipment, you need to buy or customize the transformer automatic production equipment. You can contact our company and contact our business staff for purchase or customization. Thank you.
Company Name: Dongguan Juke Industrial Development Co., Ltd.
Manufacturer Tel: 0769-89870552
Contact: Phone / WeChat: 18819603799
              QQ: 3407993243
              Email:3407993243@qq.com
Company website: http://tc.huiyuecn.com
Address: Room 406, 4th Floor, Jupiter Industrial Park, Jufeng, No. 53 Shangnan Road, Shangjiao Community, Chang'an Town, Dongguan City

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HUIYUECNautomation main product series: transformer magnetic core automaticwinding machine, automatic tape machine, automatic vacuum impregnationmachine, automatic flip soldering machine, and so on,Products are widely used in high and low frequency transformers, inductors, ballasts and motor manufacturers.Transformer manufacturers prefer a one-stop solution.

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Contact Details

  • No. 53, Shangnan Road, Shangjiao Community, Chang'an Town, Dongguan City, Guangdong Province, China
  • +86-769-89870552
  • MR.GUAN@HUIYUECN.COM