How to automate CNC winding machine to align a tight and multi-layer high-frequency transformer
How to use the automatic CNC Winding Machine to wind a tight and compact multi-layer high-frequency transformer has been a long-standing topic. Wrap a perfect coil with the following 7 points
1 pair of device settings,
The consistency of the wire diameter of the 2 winding wires (each barrel of the enameled wire has a certain error-free).
3 adjustment of the tension size.
4 Concentricity of the winding machine spindle.
5 standard size of the skeleton size.
The accuracy of the 6-line mechanism.
7 outlet position.
Secondly, the importance of winding around different wires during the winding process using automatic CNC winding is different. Just take the copper wire. Round enameled wire. When setting device parameters. The starting point, width, and wire diameter requirements are relatively high. For example, if the wire diameter is set incorrectly, the winding machine will cause an accumulated error. As the error increases, the stacking line or the cable is not tight. In order to avoid this situation, our CNC automatic winding machine series has manual deviation compensation function. Speed is secondary. The flat line is the opposite. The speed of the flat wire must be slow. The consistency of the wire diameter is high for the round wire and the requirement for the flat wire is low. The tension and the spindle concentricity of the winding machine are both high. The consistency of the skeleton is very important for the garden line. Flat wire requirements are lower. The accuracy of the cable arranging mechanism is the key to a winding machine. If the accuracy of the cable arranging mechanism is not high, the winding machine is a pile of scrap iron. The accuracy of the cable mechanism is the key to any wire. The position of the outlet is not high for the two. As long as the distance between the guide wheel of the cable mechanism and the skeleton is ensured, there will be a difference when only the different skeletons are wound. (mainly the difference between a circle and a square)
CNC winding machine Generally, this kind of motor is based on the pulse signal controller of the transmission system to control the rotation of a certain angle. The frequency of the pulse determines the rotation speed of the stepping motor. Because of its special operation characteristics, it is widely used in various occasions for precise control. Permanent magnet main, mixed two major categories. A well-used winding machine for hybrid stepping motors supplied by hybrid stepping motors has been recognized by the industry.
In the automatic CNC winding machine control system, its accuracy determines the highest precision of the winding equipment, usually meets the requirements of the automatic winding process of enameled wire of 0.2-3mm steel wire diameter, the most widely used automatic winding equipment line Motor winding wire. When using the automatic CNC winding machine, pay attention to the above points to better grasp the use of the winding machine and to make a perfect coil product.
HUIYUECNautomation main product series: transformer magnetic core automaticwinding machine, automatic tape machine, automatic vacuum impregnationmachine, automatic flip soldering machine, and so on,Products are widely used in high and low frequency transformers, inductors, ballasts and motor manufacturers.Transformer manufacturers prefer a one-stop solution.