Winding machine manufacturers analyze the practical application of common winding
Dongguan Juke Industrial Winding Machine Factory has ten years of winding machine technology, and has a wide customer base. Many customers are not very familiar with the setting and use of the winding machine after purchasing the winding machine. Our Juke Industry has accumulated the following according to its own experience. A few tips:
First, we must first have a good understanding of the type characteristics of the wire to be wound, the number of turns, the appearance material, and the winding speed:
1. If the self-adhesive line, enameled cotton thread, etc., the wire diameter to be set is much increased, because the outer skin is not smooth, and there is no inertia.
2, the winding speed of the thin wire should not be too slow, but it must be started with a slow climb to avoid breaking the wire.
3, the thick line speed should not be too fast (overspeed), but must pay attention to whether the low and medium speed torque is enough.
4. When using aluminum wire, please note that the force should be adjusted to be much smaller than the copper wire of the same thickness, so as to avoid the wire diameter being thinned and the outer insulating paint bursting, which affects the product quality.
5. When the aluminum wire is used, the tension is reduced, and the set wire diameter should be increased appropriately. In combination with your own strength, you need to take fewer passes.
Second, the [shaped shape] of the wrapped object has a considerable relationship with the height and outlet distance of the cable arranging device:
1. The square shape should not be too fast, and there will be unevenness in the middle, which will affect the alignment of the cable.
2, the height of the wound and the wire arranging device should be appropriate, too low wire is easy to fall into the next layer, too high will have a jumper phenomenon.
3. The distance between the cable arranging device and the object to be wrapped should not be too far, which will affect the accuracy of the cable coupling.
4, the cable outlet cable is tight, it is also related to the winding and cable is beautiful or not.
Third, the winding machine settings note:
1. The width of the circumscribed object and the starting point of the winding are the first priority, and the most important.
2. When the starting and winding points are correct, start winding, and the width of the two ends can be tested first.
3. When you start winding, whether it is beautiful or not, you can provide a lot of information for your reference:
a. The starting point is too far forward or too backward (there is no vertical phenomenon between the outlet and the object being wound).
b. The cable is too thin or too dense (the wire diameter is not set correctly).
c. Both ends rotate too fast or too slow (the width setting is incorrect: too fast = not enough width, too slow = too wide).
d. Whether the cable is faster or slower (refine the wire diameter: the faster = the smaller, the slower = the larger).
e. Pay attention to the coupling of the cable after several layers.
f. The wound is deformed by winding multiple layers.
g. The wire diameter indicated by the enameled wire is the actual wire diameter. Therefore, it is necessary to add the thickness of the lacquer bag when setting the wire diameter.
h. After the winding is completed, the cable return (displacement) also has an effect.
i, the winding wire, the starting point is best forward, the width is best to shrink a little.
j, tabbing winding, generally can be overcome in the setting method.
The following is a high-resolution picture of our Juke winding machine product series:
HY-R03 single-axis hand row DC brushless winding machine
HY-R05 double shaft winding machine
HY-R06 CNC side single axis automatic winding machine
HY-R08 transformer large torque winding machine
HY-R09 CNC automatic four-axis winding machine
HY-R10 side double shaft winding machine
The above is the introduction of the actual application of the winding machine manufacturer to analyze the common winding. If you need to purchase or customize the winding machine, you can contact our company and contact our business personnel for purchase or customization. Thank you.
I am Dongguan Juke Industrial Development Co., Ltd., our company is a transformer automation production equipment supplier.
The following are the company introductions of our company and some mechanical equipments produced and supplied by our company. If you need to purchase or customize these mechanical equipments, you need to purchase or customize the automatic production equipment of transformers. You can contact our company and contact our business staff for purchase or customization. ,Thank you.
Dongguan Juke Industrial Development Co., Ltd. is a professional automation workshop production line solution provider for high frequency transformer peripheral equipment.
Juke Industry is dominated by Taiwanese technology, and all raw materials are selected and processed in strict accordance with Taiwan Standard Huai, and with the excellent technology and professional services to create maximum value for customers, and determined to become the world's high-frequency transformer automation equipment program The leading brand.
Juke Industry adheres to European standards. The product series include: transformer inserter, transformer EI inserter, ei type transformer automatic inserter, transformer core inserter, transformer automatic casing machine, automatic through insulation casing machine，transformer core assembly machine, Transformer core assembly rubberizing machine, (automatic core assembly + bag tape + test + wobble plate), transformer winding machine, transformer automatic winding machine, transformer automatic coil winding machine, Transformer Core Automatic Winding Machine，CNC winding machine, CNC automatic Winding machine, CNC coil winding machine, CNC single-axis winding machine,Coil Spindle Winding Machine，Single Spindle Winding Machine， single-axis coil automatic winding machine, single-axis winding machine, double-axis winding machine, multi-axis winding machine, 6/8/16/ 12-axis automatic winding machine, 6/8/16/12-axis automatic transformer winding machine, automatic winding + wrapping tape machine, (USB charger automatic coating machine), automatic rubberizing machine, semi-automatic wrapping tape Machine, transformer double pressing automatic rubberizing machine, transformer magnetic ring inductance double pressing automatic rubberizing machine, Vacuum pressure impregnation electric motor equipment，vacuum pressure impregnation process for transformers，vacuum impregnation machine, (with single and double cylinder difference: single cylinder automatic vacuum impregnation machine, double cylinder automatic vacuum impregnation machine ),vacuum pressure impregnation (vpi)， automatic soldering machine and semi-automatic soldering machine (also called flip solder) ), transformer flip soldering machine, transformer flip automatic soldering machine, Angular Soldering Machine，Transformer Angular Soldering Machine，double head soldering machine, desktop automatic dispensing machine, full vision COB dispensing machine, magnetic ring inductance pulling and shearing machine, magnetic ring inductance automatic foot machine ,Automatic locking screw machine, double Y-axis coordinate type automatic locking screw machine, transformer filling vacuum defoaming machine, transformer copper foil adhesive machine, computer cutting wire stripping machine,automatic taping machine，automatic coil taping machine，Transformer Automatic Taping Machine，transformer core taping machine，transformers core taping machine， transformer comprehensive tester, automatic constant temperature oven, infrared tunnel furnace , UV curing furnace, baking line，Transformer assembly production line，core automation production line and other high-frequency transformer peripheral automation equipment, products are widely used in high and low frequency transformers, ballasts and motor manufacturers. In order to meet the needs of the market, in 2008, an branch of Yixiu District, Anqing City, Anhui Province, formed a group of professional and technical personnel to provide quality services to customers.
The following is the contact information of our company. If you need to purchase or customize the above listed machinery and equipment, you need to buy or customize the transformer automatic production equipment. You can contact our company and contact our business staff for purchase or customization. Thank you.
Company Name: Dongguan Juke Industrial Development Co., Ltd.
Manufacturer Tel: 0769-89870552
Phone / WeChat: 18819603799
Company website: http://tc.huiyuecn.com
Address: Room 406, 4th Floor, Jupiter Industrial Park, Jufeng, No. 53 Shangnan Road, Shangjiao Community, Chang'an Town, Dongguan City
HUIYUECNautomation main product series: transformer magnetic core automaticwinding machine, automatic tape machine, automatic vacuum impregnationmachine, automatic flip soldering machine, and so on,Products are widely used in high and low frequency transformers, inductors, ballasts and motor manufacturers.Transformer manufacturers prefer a one-stop solution.